Virtually all Mohawk ceramic tile manufacturing processes use by-products from internal
and/or external manufacturing. For example, what was previously a waste stream from
another manufacturing process functions as raw material for making the majority
of our floor tile products. In 2006, reusing this type of waste material kept more
than 98 million tons of waste out of landfills. In addition, Mohawk reused nearly
35 million pounds of internally generated waste fired tile to make new wall tile
products. As a result of reusing these former waste materials, the use of raw material
such as clay, shale, and other rock-like minerals (even though they are abundantly
available) is kept to a minimum. Depending on the product, the recycled material
make-up of the ceramic can be as high as 47 percent. Currently, Mohawk is working
to develop a porcelain floor tile that will contain post-consumer recycled material
content.
While our processes reuse as much of the waste fired tile as possible, there are
times it can't be reused. If that's the case, the waste fired tile is provided for
others to use in to State-approved beneficial reuse projects or other aftermarket
applications. Last year, these types of projects diverted nearly 30 million pounds
of material from landfills.
Others may say they have "green" products and processes, but at Mohawk Ceramic Manufacturing
we don't just talk about what we're planning to do - we can talk about what we've
already done for the environment and what we're doing for it every day.